Remove the ten cylinder head bolts in sequence as shown. Loosen the 10 bolts 90°. Loosen the 10 bolts 180°. Remove the cylinder head and place on a suitable base. Remove the cylinder head gasket. Remove the intake manifold bolts (1) intake manifold (2). Remove engine coolant thermostat housing. It is the seal between the engine block and cylinder head, exposed to both high- and low-pressure levels, in addition to a wide range of temperatures. It seals the combustion gases within the engine and keeps out the coolant that is designed to cool the engine cylinder. A typical head gasket. How does a head gasket work? 5. Remove the cylinder head. Cylinder Head Installation Note. CAUTION: If the following condition is met, replace the cylinder head bolts. Length exceeds maximum specification. Cylinder head bolt length L. 145.2—145.8 mm {5.717—5.740 in} Cylinder head bolt length L maximum. 146.5 mm {5.767 in} 1. When a cylinder head bolt is reused, apply ...

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PARTS # list Part Number Notes cylinder head for the 1.9: # 025 101 355 (2.1 heads will work) cylinder head for the 2.1: # 025 101 355C (1.9 heads will work) gasket set (one per side): # 025 198 012B black sealant for black coolant rubber gasket: # D-000-40-01 yellow sealant for head nuts: # AKD 456-000-02 valve cover (all years): # 113 101 475 ...
Sep 28, 2020 · Aluminum heads have a tendency to warp. If your head has warped, putting a new gasket on a warped head will not solve any problems and just cause the head gasket to fail again. There are several steps that need to be performed on other parts of the car before you begin removing the cylinder head.
PARTS # list Part Number Notes cylinder head for the 1.9: # 025 101 355 (2.1 heads will work) cylinder head for the 2.1: # 025 101 355C (1.9 heads will work) gasket set (one per side): # 025 198 012B black sealant for black coolant rubber gasket: # D-000-40-01 yellow sealant for head nuts: # AKD 456-000-02 valve cover (all years): # 113 101 475 ...
The head gasket is a sealing layer of durable material that is sandwiched between the cylinder head and engine block. When tightened down, the cylinder head crushes the head gasket into the cylinder block, causing any imperfections to be sealed by force.

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Apr 02, 2013 · Product Remark: (FITS 1.6L SOHC 16V V-TEC) Kit Includes: Multi-layered steel head gasket, Intake manifold gasket, Exhaust manifold gasket, Valve cover gasket, Viton valve stem seals, Camshaft seal, O-rings, Gasket silicone sealant and 10 Head bolts.
Repair Guides Browse the excerpts below to find out how to access automotive repair guides through AutoZone Rewards. We also have Repair Guides for your vehicle, simply follow the link below and enter your vehicle’s year, make, model, and engine to find the info you need to do the job right. 805653S Cylinder Head Gasket (Metal) Used Before Code Date 96040100 $23.87 13 692059 SCREW (Cylinder Head) (86mm ) $2.42 Cylinder Head Measurements New and Minimum cylinder head heights are checked as above. When measuring head thickness it must be between two machined surfaces. Some cylinder heads are measured from a head bolt boss down to the deck surface. Although bolt boss measurement was correct for years, AERA members have reported that the OEM 2. Install the cylinder block with a new cylinder head gasket. 3. Apply silicone sealant to the areas shown in the figure. Thickness. 4—7 mm {0.16—0.27 in} 4. Install the cylinder head referring to the Cylinder Head Installation Note. Cylinder Head Installation Note. 1. Measure the length of each cylinder head bolt. Replace any that exceeds ... 5. Remove the cylinder head. Cylinder Head Installation Note. CAUTION: If the following condition is met, replace the cylinder head bolts. Length exceeds maximum specification. Cylinder head bolt length L. 145.2—145.8 mm {5.717—5.740 in} Cylinder head bolt length L maximum. 146.5 mm {5.767 in} 1. When a cylinder head bolt is reused, apply ...
Access our free Cylinder Head Repair Guide for Cobalt 2006-2008, G5 2007 through AutoZone Rewards. These diagrams include: Fig. Cylinder head bolt removal sequence-2.0L, 2.2L, & 2.4L engines; Fig. Cylinder head tightening sequence-2.0L, 2.2L, & 2.4L engines; Fig. Cylinder head bolt removal sequence-2.0L, 2.2L, & 2.4L engines Access our free Cylinder Head Repair Guide for Cavalier, Sunfire 2001-2005 through AutoZone Rewards. These diagrams include: Fig. Cylinder head torquing sequence-2.2L (VIN 4) engine; Fig. Remove the power steering pump bolts and set pump aside-2.2L (VIN F) engine; Fig. Remove the cylinder head bolts in sequence and discard -2.2L (VIN F) engine Briggs and Stratton 406777-0139-E1 Cylinder Head, Rocker Arm Cover, Intake Manifold Exploded View parts lookup by model. Complete exploded views of all the major manufacturers. 805653S Cylinder Head Gasket (Metal) Used Before Code Date 96040100 $23.87 13 692059 SCREW (Cylinder Head) (86mm ) $2.42 Briggs and Stratton 406777-0139-E1 Cylinder Head, Rocker Arm Cover, Intake Manifold Exploded View parts lookup by model. Complete exploded views of all the major manufacturers. Engine Disassembly (00-01) Exhaust Manifold - Removal Page 0-13 Exhaust Manifold - Removal NOTE: Two dowels are used in each cylinder head to align the exhaust manifold assembly. Remove two capscrews, and install two guide studs. Cylinder Head I. Loosen the pipe band, and remove the water return pipe. 2. Remove the cylinder head screws in the order of (14, 18) to (1), and remove the cylinder head. 3. Remove the cylinder head gasket and O-ring. (When reassembling) Replace the head gasket with a new one. Install the cylinder head, using care not to damage the O-ring. Cylinder, Head, Oil, Piston, Sump, Crankshaft, Gasket diagram and repair parts lookup for Briggs & Stratton 28M707-0112-01 - Briggs & Stratton Vertical Engine
Cylinder Head, Gasket Set - Valve, Intake Manifold, Valves diagram and repair parts lookup for Briggs & Stratton 445777-0231-E1 - Briggs & Stratton Vertical Engine When a head gasket is installed between the cylinder head and engine block, tightening the head bolts compresses the gasket slightly, allowing the soft facing material on the gasket to conform to the small irregularities on the head and block deck surfaces. This allows the gasket to “cold seal” so it